Be it a smartwatch you wear in your day-to-day life or an MRI machine in a large healthcare facility, everything has a PCB at its core. It acts as the brain that controls the functioning of the device.
Medical PCB manufacturing is becoming more complex as medical devices become more compact, fast, and stylish. Smart wearable medical technology, fast-paced monitoring systems, and diagnostic tools require efficient electronic design.
PCB and electronics are significant because greater precision and automation are necessary to develop futuristic medical technologies while maintaining regulatory compliance and fulfilling industry demands.
Syrma Johari MedTech is an industry-leading electronic medical device manufacturer offering medical PCB assembly, design services, and contract manufacturing for over 40 years.
We strictly comply with industry standards such as ISO 13485 and US FDA requirements during the PCB assembly process. As a result, we produce PCBs that ensure medical devices work efficiently and remain safe to use.
What Types of Medical Device PCBs Do We Design?
1. Wearable Technologies
We design flexible PCBs for smart wearable technologies.
Johari’s iNishCalm is one of the premium US FDA-cleared CES-based devices designed to help with insomnia and anxiety. The flexible PCB used in this device makes it user-friendly, functionally advanced, and aesthetically pleasing.
The device has been ergonomically designed to meet user expectations.
Characteristics of Flexible PCB
Flexible PCB is made from lighter material, which helps reduce the weight of the device.
The bending property of Flex PCB makes it easier to reduce device size and optimize manufacturing cost.
Flex PCB makes it easier to mold the device into different shapes, improving aesthetic appeal.
Although designing a Flex PCB is complex, the sturdiness of the design remains strong. Flex PCB supports ergonomic and user-friendly device design.
2. Life Science / Diagnostic Device Technologies
Gone are the days when people waited for a week to get sample results. Instant testing kits for pregnancy, diabetes, and blood tests are now in demand.
These devices require compact-sized PCB, flexible PCB, or multilayer PCB to enable portability, compactness, light weight, and high-speed functionality.
Lab procedures require advanced IoT, ML, and AI-based devices such as homogenizers, samplers, and diagnostic equipment.
Wireless protocols make PCB design for these devices more complex. With over 40 years of experience in the field, we design durable PCBs for smart wireless diagnostic tools.
These PCBs ensure signal integrity and keep device performance high with minimum heating and power consumption.
At Johari, we have experts with strong capabilities in designing PCBs for futuristic telehealth technologies. As telehealth expands its reach, we are also preparing to produce equipment that supports remote patient access.
Johari’s blood sample testing device is a next-generation cloud-based diagnostic solution for accessible and affordable screening.
3. Electrotherapy Equipment
Electrotherapy equipment deals with human health, making quality a critical priority.
These devices are designed in different formats, from desktop and handheld models to portable models. Each format may require a different type of PCB. Some may require single-layered PCB, while others may need multilayer PCB.
Each PCB differs in terms of functionality and efficiency delivered in the final equipment. A multilayer PCB is a highly advanced form of PCB where component space and track space are reduced.
At Johari, we design everything from single-layered to multilayered PCBs. With over 40 years of experience, we have handled numerous complex projects efficiently. Our experts can assist with relevant challenges in PCB design as well.
Single-Layered PCB
Single-layered PCBs are easy to design, cost-efficient, and do not require complex componentry.
One of our brand products, Flex-E-Tone EME 123, uses this type of PCB to deliver strong functionality for muscle strengthening and toning.
Characteristics of Single-Layered Rigid PCB
Provides resistance against breaking and bending of the circuit.
Suitable for analog and digital circuits.
Ideal for use in sensor-based devices.
Cost-efficient to design.
Fault correction requires less time.
Drilling, soldering, and de-soldering of components are easier in rigid PCB.
Multi-Layered Rigid PCB
A multilayer PCB comprises at least three layers of conductive material. The layered PCB reduces device size and optimizes power consumption.
At Johari, we can design multilayer rigid PCBs for handheld face-lifting and toning devices at optimum cost. Our advanced capabilities in PCB design, assembly, and testing make us competent to customize technology for user delight.
Our wide range of electrotherapy equipment, including Analgesic Pulsar Next AP4390, JUS-1 HF, WellStim, Winstim, and handheld electrotherapy devices such as Stimtec-2, use multilayered rigid PCBs designed in our facility.
Our PCBA processes ensure high-quality automated component placement, multilevel testing, and inspection. Lead-free soldering ensures RoHS compliance for every PCB in assembly.
Characteristics of Multi-Layered PCB
Multilayer PCB count ranges between 4 and 32 layers.
Minimal impedance supports high quality.
Ultra-fine pitch.
Small-hole drilling and laser drilling.
High-quality construction.
Improved durability.
Single connection point for small gadgets.
Greater capacity and speed due to high-density assemblies.
Our PCB Manufacturing Capabilities
Syrma Johari MedTech holds strong ground in terms of capability, quality, and cost in PCB design and assembly.
We have seen the changing trends of the medical device industry for over 40 years. This makes us a preferred and reliable manufacturing partner.
Our adherence to FDA guidelines and strict QMS ensures continuous evolution in our processes. Daily checks, balances, and improvements make us a reliable medical device manufacturer.
The expansion of our capabilities in PCBA strengthens our position in medical PCB manufacturing.
Our PCB Manufacturing Capabilities Include
Surface mount technology.
Through-hole manufacturing.
8-zone reflow oven.
Lead-free soldering.
Automated optical inspection.
Automated temperature control.
Inspection and multiple testing.
We Are Excellent At
Inspection & Testing
As a leading contract manufacturer, we take PCB inspection and testing very seriously. We ensure quality delivery within the stipulated timeline.
Supply Chain Management
We have a strict QMS, 400 verified vendors, a vetting process, and documentation in place to ensure quality components for PCB manufacturing.
Design Validation
We evaluate the design for manufacturability to optimize the PCB manufacturing process.
Our experts can also recommend redesigns and arrange suitable components and parts to reduce cost, improve quality, and meet regulatory requirements.
